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Finished-goods manufacturing & assembly

Pilates reformer & exercise equipment manufacturing.

From frames and machined rails to springs and upholstery — we build studio-grade equipment to spec, assembled, quality-checked and shipped worldwide.

A

Pilates Reformer

is

100+

parts. We manage all of them.

Welded frames, machined rails, carriages, springs, wheels, straps and upholstery — sourced from vetted suppliers, sub-assembled, quality-checked and built into a finished reformer ready to ship. One partner, one accountable line.

01

Engineering review

We pressure-test your CAD/BOM for manufacturability.

02

Multi-supplier sourcing

Identify and vet suppliers for every component.

03

Tooling & samples

Molds, custom parts, first-article sign-off.

04

Assembly & QC

Line setup, in-process and final inspection.

05

Logistics

Packaging, customs docs, delivery worldwide.

200+

COMPONENTS PER UNIT

18

VETTED SUPPLIERS

3

ASSEMBLY REGIONS

Every process this product needs

Plastic injection moulding

Housings, water tanks, drip trays, handles.

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Die casting & metal

Group heads, frames, brackets, fittings.

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assembly line

Electronics & PCB

Controllers, heating elements, wiring harnesses.

Final assembly & test

Build, pressure-test, certify, pack.

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Customer case

Reformer line, built from the first weld

The challenge

A fitness equipment brand with a validated reformer design, hand-building units locally, with no manufacturing partner to reach production volume.

Our approach

Sourced frames, machined rails, springs, wheels and upholstery across vetted suppliers; set up jig-based assembly with in-process QC; managed packaging and worldwide freight.

100+
Components
14
Suppliers
1000+
Units Shipped

Schedule a meeting

Whether you have a full set of CAD drawings or are already in production, we can help.

FAQs

What's the typical MOQ for Pilates reformers or gym equipment?

Assemblies are usually viable from a few hundred units — often lower for container-optimised products. We'll advise based on your BOM and target markets.

Can you match commercial-studio quality standards?

Yes — weld quality, tolerances, spring performance and upholstery finish are verified through first-article inspection and in-process QC on every batch.

Do you handle safety testing and certification (EN 957, etc.)?

Yes — compliance and testing are factored into the build from the engineering-review stage, so certification doesn't become a late surprise.